Tri-State Automation

Turnkey Robotic Welding Systems

What We Do

Turnkey Robotic Welding Systems

Tri-State Automation provides turnkey robotic welding and automation systems – from custom design and tooling, to local installation, bilingual training, programming and field service, and ongoing support to metal fabricators in Indiana, Illinois and Wisconsin. We are backed by 40 years of manufacturing experience through our parent company Tri-State Industries.

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40
40+ years of expertise

Why TSA

Many Midwest manufacturers are feeling the pressure of a shrinking welder workforce and rising production demands — leading to bottlenecks, overtime, and tighter margins. Tri-State Automation helps solve that with turnkey robotic welding systems designed for high throughput, consistent quality, and fast ROI. By automating repetitive welds, your skilled team can focus on higher-value work while you hit production targets more reliably.

What sets Tri-State Automation apart:

What sets Tri-State Automation apart:

Turnkey Robotic Welding Systems

Designed specifically for metal fabricators with a high product mix and low volume production runs, Tri-State Automation’s (TSA) robotic flex cell systems are engineered with fast off-the-shelf modular fixturing components for robotic welding and fixture assembly. Various sizes are available and the tables can be reconfigured or joined together to meet almost any size requirement.  

Ferris Wheel

Ferris Wheel robotic welding cells maximize speed and efficiency with multiple robots, space-saving indexing positioners, and coordinated motion between the robot and positioned part.

Dual Station

Dual Station robotic welding cells offer two workstations with the choice of table or part positioner. Process different parts in each workstation, or duplicate and expand production on the same part.

Turntable

Turntable robotic welding cell systems utilize a turn table to index parts for processing while the operator loads and unloads parts.

Dual Positioner

Delivers maximum power for performance on a whole new scale, without sacrificing safety features and ease of integration that characterize our smaller work cells.

Cobot

The Yaskawa HC10 and HC20 welding cobots empower your welders with the flexibility and skill to create new robotic welding jobs on the fly.

Laser Welding

Robotic Laser Welding Systems

Laser welding systems deliver the speed, precision, repeatability, and process control required for demanding production environments.

Robotic Integration Services

Turnkey Robotic Welding

Tri-State Automation delivers turnkey robotic welding integration, an excellent solution where high-volume, repetitive welding tasks demand speed, consistency and safety.

Programming & Field Services

Tri-State Automation offers prompt automation system service and support to keep your automation systems running or to get them back up and running as quickly as possible.

Training

Tri-State Automation provides formal or informal training services (including bi-lingual training), specializing in operator, maintenance, and programming training to meet the specific needs of your organization. 

Our Partners

Let’s Get Started

Contact Tri-State Automation to discuss your application and to schedule an in-person meeting at your facility.